Trainings

The quality of an automation solution is strongly influenced by the quality of the measurement of the process parameters. This course provides basic knowledge about structured and effective principles and notions regarding sensors and transducers as well as their use in industrial processes. Parametrization, measurement and monitoring applications will be carried out through structures involving sensors and transducers. As a necessity in the current automation environment, the field communication layer will be included in relation to the industrial sensors. Protocols such as IOLink and AS-i interface and Profinet will be used in the practical exercises.

Target group:  Engineers and technicians

Content:

• Sensors and transducers - introduction

• IO-Link - general characteristics and configuration

• AS-i - general characteristics and configuration

• Profinet - general characteristics and configuration

• RFID – general characteristics and configuration

• Practical exercises with conveyor system

• Operate and maintenance procedures

Objectives:
At the end of this seminar, the trainees will be able to:

• Identify and understand the purpose of typical sensors and transducers types: inductive, capacitive, optic

• Configure an IO-Link sensor topology

• Configure an AS-i sensor topology

• Operate systems with different types of sensors and communication topologies

• Develop an automation solution

Duration: 4 days

Note: Enrollment and participation in this course requires basic knowledge in the field

Controlling a process involves ensuring all the means and methods necessary for its evolution, closed loop, and open loop control being essential to provide the requirements of economic efficiency, quality, and safe operation. This course provides knowledge related to structured and efficient automation engineering concepts. Exercises with control applications will be carried out through automatic control system structures.

Target group:   Electricians and engineers

Content:

• Components of closed loop / open loop control system, including static and dynamic features

• Requirements for Open and Closed Loop Control, Stability, Adjustment and Control Methods

• Cascade control loop functionality and cascade control advantages for a single element

• Principles, characteristics of a P, PI, PD and PID control

• Control loop monitoring

• Security and operation of control loop systems

Objectives:
At the end of this seminar, the trainees will be able to:

• Command a closed loop / open loop control system

• Initiate and modify closed loop / open loop control systems

• Identify the components of a closed loop / open loop control

• Read a circuit diagram

• Connect components according to a circuit diagram

• Operate, describe, identify and analyze a closed loop / open loop control system

• Know the basics of closed loop / open loop control

Duration: 3 days

Note: Enrollment and participation in this course requires basic knowledge in the field

In this course, you will learn the structure and operation of a SIMATIC S7 PLC. A key element of the course is the use of an industrial process simulator to exemplify and solve some exercises that highlight the main functions commonly used in PLC (logic functions, counters, timers, comparators, etc). The proposed scenarios are based on applications such as electric motors control, pumping system, traffic lights and conveyor belts.

Target group:  Electricians and engineers

Content:

• The basic structure of a SIMATIC S7-300 / S7-1200

• Presentation of programming languages LAD, FBD and SCL in TIA Portal

• Global variable categories, data types and addressing modes

• Elementary logic instruction set

• Numerical instructions: timing, counting

• Arithmetic instructions

• Designing and implementing solutions to solve practical applications: electric motors control, pumping system, traffic lights and conveyor belts

Objectives:
At the end of this seminar, the trainees will be able to:

• Set up and commission a SIMATIC S7-300 / S7-1200 PLC

• Understand, create and change a hardware configuration

• Know the basic instruction set

• Create and use a program for the SIMATIC S7-300 / S7-1200 PLC

• Combine different program modules

• Identify and eliminate errors using diagnostic tools

Duration: 4 days

Note: Enrollment and participation in this course requires basic knowledge in the field

In this course, you will learn to use the Simatic S7 PLCs instruction set to process analog values and the PID control algorithm so you can achieve a closed-loop control system. A key element of the course is the use of equipment (ASTANK 2) providing an introduction to process engineering and closed-loop control. In this course, special attention is placed on the topics of complex hardware and software diagnostic functions, on the integrated PID controller technology functions and drive functions.  There will be applications for measuring and controlling process parameters (flow, level, pressure) in open or closed loop, using classical control algorithms.

Target group:  Electricians and engineers

Content:

• Processing of analog values

• Analog-numeric or numeric-analog conversion

• Standardization of analog input signals

• Upper and lower limits of analog values

• Differences between local variables and global variables

• 16/32-bit conversions

• Voltage/Current Input / Output Signals

• Analog sensors/analog actuators

• Open-loop control and closed-loop control, bipositional control

• PID control algorithm with flow and level control applications

Objectives:
At the end of this seminar, the trainees will be able to:

• Implement applications that involve the processing of analog values

• Integrate analog elements into a PLC program

• Use analog output values, connect analog input / output components correctly

• Implement bidirectional or PID bidirectional (level, flow, flow) control structures

• Adjust the parameters of the PID algorithm

• Run and test the control systems

Duration: 4 days

Note: Enrollment and participation in this course requires basic knowledge in the field

In terms of professional training, both in the design of new automation solutions as well as in the process of maintenance and improvement, it is necessary to master certain notions about programmable logic controllers. In the case of Beckhoff, the automation elements present certain properties that once known, lead to efficient exploitation of the automation components. The trainee will be familiar with the programming languages  specified in IEC61131-3 as well as the parameterization, monitoring and programming software. Moreover, the course focuses on programming, understanding basic elements, and efficient operation, understanding the structure of an automation system and defect isolation.

Target group: Electricians and engineers

Content:

• Structure and functions of a programmable logic controllers

• Overview of IEC 61131-3 standard and programming languages: IL, ST, LAD, FBD, SFC, CFC

• Automation structures and communication buses (E-Bus, K-Bus)

• EtherCAT communication protocol

• Functions of TwinCAT 2 programming environment

• Graphical interfaces

• Faults simulations and maintenance work with Beckhoff equipment

• Additionally, the last day can be reserved for the presentation of the Twincat 3 programming environment

Objectives:
At the end of this seminar, the trainees will be able to:

• Identify Beckhoff equipment

• Use and combine different programming languages for automation solutions

• To program IEC 61131-3 compatible equipment

• Use different types of variables (local/global)

• Use simulation, test and troubleshooting tools

• Provide visualization interfaces for maintenance

• Identify and isolate communication problems

• Identify the operating state of coupled elements in an EtherCAT topology

Duration: 4 days

Note: Enrollment and participation in this course requires basic knowledge in the field

Considering the current situation in industrial automation we can distinguish a tendency to improve the flexibility and adaptability of technological processes. In this context, TwinCAT 3 comes as a natural development of the real-time control software TwinCAT 2. The "only one software for programming and configuration" brings many advantages and new features to PC-based control technology.

This course proposes an initiation theme in Beckhoff TwinCAT 3 programming being considered as a starting point in career development in industrial automation.

Target group: Electricians and engineers

Content:

• Structure and functions of a programmable logic controllers

• Overview of IEC 61131-3 standard and programming languages: IL, ST, LAD, FBD, SFC, CFC

• Automation structures and communication buses (E-Bus, K-Bus)

• TwinCAT 2 - TwinCAT 3 comparison: advantages and new functionalities

• EtherCAT communication protocol

• Functions of TwinCAT 3 programming environment

• Graphical interfaces

• Faults simulations and maintenance work with Beckhoff equipment

Objectives: 

 At the end of this seminar, the trainees will be able to:

• Identify Beckhoff equipment

• Use and combine different programming languages for automation solutions

• To program IEC 61131-3 compatible equipment

• Use different types of variables (local/global)

• Use simulation, test and troubleshooting tools

• Provide visualization interfaces for maintenance

• To identify and isolate communication problems

• Identify the operating state of coupled elements in an EtherCAT topology

Duration: 4 days

Note: Enrollment and participation in this course requires basic knowledge in the field

Currently, industrial communication networks are an indispensable component of automation systems. This course aims at presenting the usual communication networks, both through the presentation of theoretical knowledge and especially through practical examples. There are various practical exercises that most often involve the interconnection of devices with multiple communication abilities so that the main features and particularities of the usual industrial communication networks are highlighted.

Target group:  Engineers

Content:

• Serial and parallel communications

• Network topologies

• Presentation of industrial communication networks

• Features of various industrial communications systems

• Differences between centralized and decentralized driving systems

• Communication architectures

• Practical applications for design, configuration, and implementation of systems with communication skills PROFINET, PROFIBUS, Modbus TCP/RTU, AS-Interface and IO-Link

• Commissioning, system testing and error detection

Objectives:
At the end of this seminar, the trainees will be able to:

• Design an industrial communication network

• Choose appropriate industrial communication network

• Make a distinction between common industrial communication systems

• Use different communication systems in practical applications

• Identify and eliminate errors using diagnostic tools

Duration: 4 days

Note: Enrollment and participation in this course requires basic knowledge in the field

In this course, you will learn to achieve a control system using SIMATIC S7 PLCs and visual interfaces to provide automatic control of process parameters and a detailed view of the plant. This course gives you the general basics of SCADA operating and monitoring based on Simatic WinCC. Also, the trainees will learn about creating projects, configuring display images, parameterizing messages, graphic alarm display and alarm logging, curve display, tag logging, all by doing practical exercises in hands-on modules.

Target group: Engineers

Content:

• Acquisition and conditioning of process variables

• Implementing supervisory screens (TIA Portal WinCC)

• The set of available instruments for visualization and control

• Define alarms, usage of evolution graphs

• Study of static and dynamic characteristics of transducers and actuators

• Analytic modeling and experimental identification of industrial processes (level, flow)

• Open and closed loop control

• Classic PID control algorithms, cascade control loops

Objectives:
At the end of this seminar, the trainees will be able to:

• Implement applications for acquisition and conditioning of process variables

• Implement control loops for level, debit and pressure

• Adjust the parameters of control algorithms through various methods

• Implement SCADA screens with control elements, graphs, alerting and alarms

• Commissioning and testing of the SCADA system

Duration: 4 days

Note: Enrollment and participation in this course requires basic knowledge in the field

The need for speed control according to various parameters in the industrial process via frequency converters is essential in modern automation applications. This course will provide the knowledge to learn structured and efficient principles and notions about the applicability, utility, choice, and configuration of frequency converters according to the technological process characteristics. Parametrization, measurement and monitoring applications will be carried out through structures involving frequency converters.

Target group: Electricians, engineers and system operators

Content:

• Symbols and electrical schemes for frequency inverter installations

• Basic structure of a frequency converter (power electronics, control electronics)

• The design, operation, and installation of a frequency converter

• User interface - parameterization and configuration

• Programming the hardware and software functions of the frequency converters

• Industrial communications protocols (PROFINET)

• Techniques for optimizing industrial processes by using frequency converters

• Design and implementation of practical applications: motor control, starting of star-delta, acceleration and deceleration control

Objectives:
At the end of this seminar, the trainees will be able to:

• Design an electrical scheme for frequency converter installations

• Interpret the characteristics of a frequency converter in accordance with the requirements of an application

• Understand the structure, principles of operation and installation of a frequency converter

• Use the frequency converter interface

• Parameterize and program a frequency converter

• Form an overview of the industrial processes that require the use of frequency converters

Duration: 3 days

Note: Enrollment and participation in this course requires basic knowledge in the field

This training course includes basic concepts and practical application for linear motion control. The trainee will learn about stepper and servo motors, encoders, linear actuators, drives and Profinet or Profibus communication. Moreover, the practical applications will include PLC programming in TIA Portal or Step7 for drive control. The theoretical part will include notions about close loop control for speed and position.

Target group: Electricians, mechanics and engineers

Content:

• Motion control elements - short theoretical presentation (servo, stepper, encoder, motion profile, drive)

• Drives configuration and parametrization considering different motor types and mechanical solutions in Festo Configuration Tool (FCT)

• Motion profiles

• Step7/TIA Portal programming

• Profinet/ Profibus for PLC - motion drive connection

• LD programming language

• Elementary logic instruction set

• Operation and maintenance

Objectives:
At the end of this seminar, the trainees will be able to:

• Understand, describe and analyze a closed loop control for motion control

• Parametrize and configure a servo drive with FCT

• Configure Profinet communication between a motion drive and a PLC

• Develop and commission a motion control application with PLC

• Operate and maintain a motion control driver (backup, restore, diagnostic)

Duration: 3 days

Note: Enrollment and participation in this course requires basic knowledge in the field

In order to ensure the flexibility and versatility of the production lines, the motion control solutions present an increasing intrest in the current industrial environment. Functionalities such as speed control, positioning, cam disc, cam/cam track, gearing can be easily integrated using servo drive such as V90 and technology control process unit. The course proposes multiple motion control scenarios using real industrial equipment. The trainee will focus on parametrization and programming in order to control 2 servomotors.

The exercises will provide the hardware background for operation and maintenance work.

Target group: Electricians, mechanics and engineers

Content:

• Identify the needed hardware for motion control solutions

• Overview of technology logic controller capabilities

• First steps in TIA Portal for parametrization and programming

• Overview of Profinet

• LD and SCL programming language

• Elementary logic instruction set

• Camming

• Gearing

• Operation and maintenance

Objectives:
At the end of this seminar, the trainees will be able to:

• Understand, describe and analyze a closed loop control

• Parametrize and configure a servo drive with TIA Portal

• Configure Profinet communication between a servo-drive and a technology controller

• Implement a camming application

• Implement a gearing application

• Use TIA Portal as a maintenance tool for the camming/gearing applications

Duration: 3 days

Note: Enrollment and participation in this course requires basic knowledge in the field

As a result of the exponential evolution of robotics over the last decade, this technology has become essential in modern manufacturing processes, offering added safety, repeatability, precision and quality. This course provides an overview of robot-based technological processes through a systematic approach of the basic concepts of industrial robot programming within manufacturing structures. The current concepts related to robot programming will be outlined and exemplified with real industry applications. This theoretical introduction will be followed by practical applications for the configuration: ABB IRB 120 programming using the operator panel, Siemens Simatic S7 programming via TIA Portal framework, RFID configuration, Profinet communication, vision camera, Sinamics drive configuration and multiple industrial sensors and transducers.

Target group: Electricians and engineers with application experience

Content:

• Introduction in integrated robot cells: automation structures, sensors, communication buses, drives, PLCs, RFID and HMI

• Overview of RAPID programming for ABB robots, Siemens TIA Portal programming for PLCs and HMIs

• Teaching, saving and adjusting robot targets

• Implement and modify robot movements between working positions

• Parametrization and commissioning for industrial conveyor with Sinamics drive

• Vision camera (3D sensors)

• Deployment of Profinet industrial network

• Pick and place exercises with industrial robots

• Product assembly exercises using industrial robots and multiple automation equipment

• RFID exercises for product traceability

Objectives:
At the end of this seminar, the trainees will be able to:

• Use and combine different hardware and software applications to deliver professional and quick solutions

• Establish communication between the robot and its external controller

• Effectuate the communication between the robot controller and a SIEMENS PLC, respectively a SIEMENS Sinamics driver

• Implementing pick and place aplications using ABB robot and Siemens PLC

• Implementing assembly aplications using ABB robot and Siemens PLC

• Implementing trasability aplications using ABB robot, Siemens PLC and RFID system

• Gain some insight into industrial processes that use robots

Duration: 4 days

Note: Enrollment and participation in this course requires programming knowledge in the field of industrial automation